IFAT 2016

WORLDWIDE REPUTATION

We are a global player. Today, we deliver our quality products from Bochum
to over 50 nations on earth.

We are a skilled partner for our customers in tapping emerging markets. We are committed to more than just “Made in Germany”, but also “Created in Germany”, which we see as our challenge and duty.

Together with our customers, we are taking steps towards sustainable environmental protection. Products are often coated prior to delivery. Under hard working conditions, this coating lasts no more than a few minutes.

SWB products don’t require this coating. Their quality can be “seen” in the truest sense of the word. At the same time, we’re saving the environment. In this way, we live up to our reputation.

Good to know

SWB’s complete package includes the development, production and supply of the optimal wear parts and components for your machines. Our customers benefit from our long-term experience in application consulting. Together we optimize the usage of their machines and plants.

more than

5000000
Blow bars

more than

1000000
Hammers

more than

1000
Grinding balls

COLLABORATION

In working together with our customers, an open dialogue between partners
results in a win-win situation.

We see ourselves as a manufacturer, supplier and consultant for our customers. Their success is intertwined closely with SWB’s success. This strategy is based on long-term cooperation instead of short-term profit. We advise our customers in selecting wear parts for their systems. The customer provides all of the necessary information about the system and the type of material being processed.

Our technicians create a clear recommendation for them. We wouldn’t be SWB if our approach were to simply adapt solutions and only follow conventional paths. Rather, we want to be a trailblazer through independent research and continuous innovation of our products. That’s why today we supply not only highly wear-resistant castings, but also all of the necessary components for profitable system operation.

Collaborations between us and our customers take place in many areas. SWB customers are recyclers. In contrast to raw steel production with furnaces, SWB melts secondary raw materials in induction furnaces. This greatly reduces CO2 emissions. In this aspect as well, we are making a significant contribution to environmental protection.

Good to know

SWB is world leader in differential hardened hammers in the field of shredder technology.

INDUSTRY SOLUTIONS

METAL AND SCRAP RECYCLING

Used and scrapped metal is a valuable secondary raw material. Its utilization is sustainable and saves resources. SWB develops and produces highly wear-resistant tools and components for all dominant types of scrap recycling – shredders and shears – that provide recyclers with guaranteed reliability, performance, and profitability.

SLAG PROCESSING

Drilling heads developed by SWB and cast from highly hardened steel have crushed the largest slag lumps around the world. Further slag processing up to any desired grain size can be performed safely and economically with SWB blow bars made of cast alloyed steels in high-hardness variants, tempered for hardness and toughness, or as steel/ceramic composite casting.

QUARRY OPERATIONS

From shell limestone over granite and basalt to the primary crushing of porphyry – SWB offers the matching tools and machine linings for each type of rock processing. Cast from steel, in various combinations of toughness and hardness that are individually adapted for each application. Safety, performance, and profitability are included.

REFRACTORY INDUSTRY

The refractory industry has extremely high demands on wear resistance of materials. SWB’s answer is the intimate combination between cast steel and ceramics. Challenge SWB to prove it!

INDUSTRIAL MINERAL GRINDING

SWB is a leading specialist in the manufacture of highly wear-resistant cast grinding balls, grinding rings, and other castings for industrial grinding. Highest wear resistance and verified quality guarantee a safe and efficient operation to plant operators.

DEMOLITION AND CONSTRUCTION REMNANTS

Recycling is the future. For the recuperation of construction remnants – from soft brick to steel-reinforced concrete – SWB develops and produces impact tools that are adapted to the individual application. Steel/ceramic composite-cast wear tools made by SWB guarantee the highest performance and reliability under the toughest conditions.

SAND AND GRAVEL EXTRACTION

Machines and plants for sand and gravel extraction and processing are subject to extreme wear and tear. Highly wear-resistant cast tools and components made by SWB reduce this wear and increase the profitability of minerals extraction and processing.

MINING

Cast wear-resistant tools and components are of great influence on the profitability in mining – in both underground and surface operations. SWB develops and produces parts with high and extremely high wear resistances – both as single and serial castings.

LIME AND CEMENT INDUSTRY

The product portfolio of SWB includes crushing tools in a multitude of shapes and applications for the lime and cement industry. Cast steel/ceramic composite materials are a new development by SWB for this sector; their operation is dependable and economic.

RECYCLING OF WOOD AND WASTE

Due to the high design flexibility in casting and the wide selection of highly wear-resistant steels with variable degrees of hardness and toughness, the options for the manufacture of crushing tools are manifold. SWB manufactures wear tools in small and large series for use in the recycling of wood, rubber, and various wastes. We will be happy to develop your demand-oriented solutions.
Contact us anytime!

INDIVIDUALITY

We solve various challenges to wear and tear resistance with selected materials
in proven SWB quality:

Good to know

With individually alloyed heat-treated steels we meet the highest demands made on our castingswear resistance
Metal-ceramic composite casting increases wear protection in various impact crushing sectors.

INNOVATION


Innovation means change and renewal, progress and improvement.



SWB stands for innovation. Innovative materials and material combinations improve wear resistance. Innovative design increases part life and increases productivity.

With innovative manufacturing processes, we make products with a constant level of the highest quality. The working properties of our products guarantee our customers dependable and profitable use. SWB is and will remain the standard for international competition.

 

Centrifugal force

Strain simulations help us to develop optimal wear parts.

Good to know:

Hammers, anvils, grids, protection caps, impact elements, linings, ejection doors, wearing segments, grid segments, wearing plates, shear blades and other highly wear-resistant castings for scrap recycling used in shredders and scrap shears.


PROCESS CONTROL

„Quality isn’t easy to attain. You must strive for quality.“

Acknowledging and implementing this statement is the foundation in all areas of our business. For us, quality begins much earlier. Even while advising our customers, it is our determination and part of who we are to always deliver the best product for every need.

We design, produce and deliver quality. The consistent application of this basic concept also requires precise and sophisticated control of all production processes at all times, ranging from construction to heat treatment. We create optimal wear parts with the help of state-of-the-art CAD-CAM technologies.

The subsequent production steps, casting process and heat treatment, are tested and approved prior to production start with simulation programmes. These then serve as the basis to control the real production process. We don’t leave it up to chance. Because quality is no coincidence, but rather the result of optimally developed production processes.

CONTROL MECHANISM

Complex production methods make unified quality assuran­ce indispensable throughout all of the steps.

By labelling each individual casting, we ensure that product quality can be traced throughout the entire production process. This is how we maintain the consistent high quality standard of our products. Our production follows strict guidelines based on ISO EN 9001 (2000).

At the end of the production process, each casting is inspected inside and out. Besides a hardness test specific to material and product, 100% of the wear parts we deliver undergo a magnetic fracture test and, if necessary, an ultrasonic test.

The products are then tested for weight and dimensions, and subsequently packed into delivery units within tight ranges. This ensures that rotors run in balance.

How important is this?

Here’s an example: a 134 kg hammer weighs 39,000 kg on a running rotor and impacts things with this force! We give you peace of mind – and we stand behind our name.

UTILISING

SCRAP METAL

IS EXTREMLY

PROFITABLE

RECYCLABLES

Extracting steel from steel scrap requires less than half of the energy required to produce steel from ore. Because it is so economical, several hundred million tonnes of scrap metal are recycled around the world each year. SWB produces the following for scrap metal recycling:

  • Shredder hammers
  • Caps
  • Anvils
  • Grids
  • Segments

and all other shredder components constantly subjected to wear like angles, side liners, wearing plates, hammer pins and fixing elements.

IMPACT FORCE

SWB products are used where crushing takes place.

crushing mineral resources like stone, ore and coal as well as crushing secondary resources like brick and construction remnants.

We develop, produce and deliver parts for horizontal and vertical impact crushing.

  • Blow bars
  • Impact elements
  • Swing beam rails
  • Rotor protection plates

and the complete wear-resistant interior linings of impact crushers.

For mineral processing in general we produce and deliver:

  • Grinding balls
  • Grinding rings and yokes
  • Hammers for hammer mills
  • Segments for briquetting presses

The hammers and blow bars from SWB pack a punch. They break the resistance of the hardest materials: quartz, granite, basalt, porphyry – as well as hard bricks and reinforced concrete in construction remnants. Impact force requires hardness and toughness. SWB wear parts have both of these qualities. They are strong enough to crush the hardest materials, yet tough enough to withstand the constant forces of abrasion.

Good to know

Blow bars, impact elements, side liners, crushing jaws and other highly wear-resistant castings for vertical and horizontal crushing of rocks and construction remnants used in impact crushers, impact mills, etc.

Grinding balls, grinding rings and yokes for coal grinding as well as hammers for hammer mills and segments for briquetting presses used in mineral processing and cement manufacturing.

COMPLETE RANGE

We offer our customers a well thought-out product range for many areas of application.

With extensive know-how and lots of innovation, we design and deliver complete wear protection and highly wear-resistant components for processing systems. Always using the latest technological advances, together we increase our success with our customers.

Areas of application:

  • Mineral processing
  • Crushing
  • Recycling
  • Cement manufacturing
  • Shredders of various constructions
  • Scrap shears
  • Metal grinders
  • Impact crushers
  • Impact mills
  • Vertical crushers
  • Vertical mills
  • Hammer mills
  • Ball mills
  • Jaw crushers
  • Cone crushers
  • Gyratory crushers
  • Rolling crushers

SWB products for scrap recycling

  • Shredder hammers
  • Caps
  • Anvils
  • Grids
  • Ejection doors
  • Wear segments
  • Grid segments
  • Stars
  • Angles
  • Side liners
  • Wearing plates
  • Hammer pins
  • Fixing elements (screws)
  • Shear blades for scrap shears including fixing material

SWB products for horizontal and vertical impact crushing

  • Blow bars
  • Impact elements
  • Swing beam rails
  • Rotor protection plates
  • And the complete wear-resistant interior linings of impact crushers

SWB products for mineral processing, cement manufacturing and slag processing

  • Grinding balls
  • Grinding rings
  • Yokes
  • Hammers for hammer mills
  • Drillers
  • Segments for briquetting presses

NETWORKING


We believe in innovation in all areas of production and in dialogues with our customers.



We integrate you with an exchange of information through modern media. Today we deliver products to more than 50 countries around the world. And we are constantly expanding our sales network. It is important to us to always be able to provide you with current information.

We look forward to hearing from you.


Representatives / Importers

SWB Team at Bochum

Management:
Fax: +49(0)234-508-51041

Dipl.-Ing.
Bruno Mayer
President
Phone: +49(0)234-508-51662
E-Mail: mayer@stahlwerke-bochum.com

Julia Rauhe (M.Sc.)
PA to the President
Marketing/Public Relations Manager
Phone: +49(0)234-508-51158
E-Mail: rauhe@stahlwerke-bochum.com

Sales:
Fax: +49(0)234-508-51037

Betriebswirt (VWA)
Uwe Spiecker
General Sales Manager
Phone: +49(0)234-508-51545
E-Mail: spiecker@stahlwerke-bochum.com

Helena Helmer
Sales Germany/Export
Phone: +49(0)234-508-51109
E-Mail: helmer@stahlwerke-bochum.com

Petra Holtmann
Sales Germany/Export
Wear parts for shredders
Phone: +49(0)234-508-51587
E-Mail: holtmann@stahlwerke-bochum.com

Carsten Junge
Product Manager Shredder Wear Parts
Phone: +49(0)234-508-51279
E-Mail: junge@stahlwerke-bochum.com

Ingrid Rogalski
Sales Germany/Export
Wear parts for mineral processing
and concrete recycling
Phone: +49(0)234-508-51130
E-Mail: rogalski@stahlwerke-bochum.com

Klaus Schönhoff
Sales Germany/Export
Wear parts for mineral processing
and concrete recycling
Phone: +49(0)234-508-51307
E-Mail: schoenhoff@stahlwerke-bochum.com

Dipl.-Ing. (FH)
Heinz Peter van Elsen
Export Manager
Phone: +49(0)234-508-51306
E-Mail: vanelsen@stahlwerke-bochum.com

Kristin Zander
Sales Germany/Export
Wear parts for mineral processing
and concrete recycling
Phone: +49(0)234-508-51303
E-Mail: zander@stahlwerke-bochum.com

Accounts / logistics:
Fax: +49(0)234-508-51037

Informatik-Betriebswirt (VWA)
Thorsten Ostwald
Accounts/Logistics Manager
Phone: +49(0)234-508-51340
E-Mail: ostwald@stahlwerke-bochum.com

Betriebswirt (VWA)
Michael Olmer
Accounts/Logistics
Phone: +49(0)234-508-51249
E-Mail: olmer@stahlwerke-bochum.com

SWB in Germany

– Germany-wide-
(for metal fragmentising)

Carsten Junge
Stahlwerke Bochum GmbH
Castroper Str. 228
44791 Bochum/Germany
Phone: +49(0)234-508 51279
Mobile: +49(0)170-8571280
Fax: +49(0)234-508 51037
E-Mail: junge@stahlwerke-bochum.com

Baden-Württemberg
(for impact crushing)

VTS Verschleisstechnik AG
Thierry Paulet
Ebnatstr. 150A
8200 Schaffhausen/Switzerland
Phone: +41(0)52 560 26 28
Mobile: +41(0)79 622 34 87
Fax: +41(0)52 560 26 27
E-Mail: t.paulet@vtsag.ch

Bavaria
(for impact crushing)

Albert Peterlik
Theodor-Heuss-Weg 1
86836 Klosterlechfeld/Deutschland
Phone: +49(0)8232-2127
Mobile: +49(0)170-4740461
Fax: +49(0)8232-73483
E-Mail: albert.peterlik@t-online.de

Berlin / Brandenburg / Mecklenburg-Western Pomerania /
Saxony / Saxony-Anhalt / Thuringia
(for impact crushing)

Dipl.-Ing. (FH) Rainer Säuberlich
Hauptstraße 34
01920 Schönteichen/Germany
Phone: +49(0)3578-310616
Mobile: +49(0)172-9000527
Fax: +49(0)3578-310617
E-Mail: saeuberlich@stahlwerke-bochum.com

North Rhine-Westphalia / Hesse/ Lower Saxony/ Schleswig-Holstein
(for impact crushing)

Heino Karohl
Am Silbernen Hang 3
19063 Schwerin/Germany
Phone: +49(0)385-2075136
Mobile: +49(0)171-3837021
Fax: +49(0)385-2075359
E-Mail: karohl@stahlwerke-bochum.com

North Rhine-Westphalia / Rhineland-Pfalz / Saarland
(for impact crushing)

ABAKUS Ingenieure
Dipl.-Ing. Dirk-Carsten Schrader
Steffanstr. 17
68623 Hofheim/Germany
Phone: +49(0)6241-985998
Mobile: +49(0)160-3853432
Fax: +49(0)6241-985990
E-Mail: schrader@stahlwerke-bochum.com

SWB in Europe

Estonia / Finland / Lithuania / Sweden
(for metal fragmentising)

CCT-CHEMCOTEC Ltd. Oy
Lauttasaarentie 54 A
00200 Helsinki/Finland
Phone: +358-9-45596780
Fax: +358-9-4525090
E-mail: info@cct.fi

France
(for metal fragmentising)

Annie Lubin
47 bis rue Marguerite
95100 Argenteuil/France
Phone: +33-(0)139823215
Fax: +33-(0)130254434
E-mail: lubin@stahlwerke-bochum.com

Italy
(for metal fragmentising)

BB ITALIA SRL
Barbara Belletti
Via A. De Gasperi 103
20017 Mazzo di Rho (MI)/Italy
Phone: +39 02 39469588
Mobile: +39 339 7841800
Fax: +39 02 39195778
E-mail: barbara.belletti@gmail.com
www.bbrecycling.it

Poland
(for metal fragmentising)

Stanisław Józef Wołkowicz
ul. Korotyńskiego 21 lok. 20
02-123 Warszawa/Poland
Phone: +48 22 658 05 94
Mobile: +48 601 29 15 02
Fax: +48 22 658 05 94
E-mail: wolko57@wp.pl

Russia
(for metal fragmentising & impact crushing)

Helena Helmer
Stahlwerke Bochum GmbH
Castroper Str. 228
44791 Bochum/Germany
Phone: +49(0)234-508-51109
Fax: +49(0)234-508-51037
E-mail: helmer@stahlwerke-bochum.com

United Kingdom / Ireland
(for metal fragmentising)

DM Recycling Consultancy
David Matthews
7 Denmark Road, Churchtown, Southport
Merseyside, PR9 7LL/United Kingdom
Phone: +44-7764-772443
Mobile: +44-1704-635853
E-mail: matthews@stahlwerke-bochum.com

-Europe-wide-
(for metal fragmentising)

Carsten Junge
Stahlwerke Bochum GmbH
Castroper Str. 228
44791 Bochum/Germany
Phone: +49(0)234-508 51279
Mobile: +49(0)170-8571280
Fax: +49(0)234-508 51037
E-mail: junge@stahlwerke-bochum.com

Belgium / Luxemburg / The Netherlands
(for impact crushing)

L. Koreman & Zn.
handelsonderneming b.v.
Galjoenweg 37
6222 NS Maastricht/Niederlande
Phone: +31-43-3624040
Fax: +31-43-3624085
E-mail: info@lkoreman.nl
www.lkoreman.nl

Finland / Norway / Sweden
(for impact crushing)

Scandia Maskin AS
Svelvikveien 87 B
3039 Drammen/Norwegen
Phone: +47-32210050
Fax: +47-32210051
E-Mail: scandia.maskin@borre.online.no

Spain
(for impact crushing)

HAZESSA
C/ Estefanita, 24
28021 Madrid/Spanien
Phone: +34-91-4053267
Fax: +34-91-4053417

SWB worldwide

Brazil
(for metal fragmentising)
(for impact crushing)

Karlheinz K. Naumann
c/o EuroLatina Assessoria Empresarial EIRELI
Avenida Pascoal da Rocha Falcão, 367
04785-000 São Paulo – SP
Brazil
Tel.: +55-11-56668266
Fax: +55-11-56669084
E-mail: kkn@eurolatinainternational.com.br
www.eurolatinainternational.com.br

Canada / USA
(for metal fragmentising)

Global Partners Alliance LLC
2117 State Street / Suite G-50
Bettendorf
Iowa 52722
USA
Tel.: +1-563-359-9040
Fax: +1-563-359-9060
E-mail: globalpartners@qwestoffice.net
www.global-partners.us

Oman
(for impact crushing)

Oriental Crusher L.L.C.
Muscat P.C. 111
Oman
Tel.: +968-626557-560
Fax: +968-626286

Vereinigte Arabische Emirate
(for impact crushing)

YAFA Trading Co.
26530 Sharjah
V.A.E.
Tel.: +971-6-5340900
Fax: +971-6-5340902

HOW TO FIND US

Any questions? We are happy to help you.

Stahlwerke Bochum GmbH

Castroper Str. 228
44791 Bochum
Germany
Phone.: +49(0)234-508-2
Fax: +49(0)234-508-51037
E-Mail: sales@stahlwerke-bochum.com

ROUTE PLANNING

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